Custom Precast Concrete Stairs, commercial staircases, and step Treads

At Leesburg Concrete Company, we specialize in manufacturing engineered precast concrete staircases and stair systems tailored to meet contemporary design specifications. Our floor-to-floor precast concrete stair systems are engineered to align with the specific design requirements of your project, ensuring a seamless integration whether for low or high-rise structures. Our stair systems also provide superior fire resistance along with an attractive and functional design.

Leesburg Concrete’s component systems are meticulously designed to meet or exceed code requirements and specifications, ensuring maximum safety and accessibility. Produced in our PCI Certified plant, our precast stair products adhere to the highest standards of quality assurance.

Flexible Production of Custom Precast Concrete Stairs and Staircases

Our versatile MobileMat concrete batching and mixing plant is capable of handling a wide range of applications. With concrete output capacities ranging from 20 – 160 yd³/hr., and equipped with a 2.25-yard capacity mixer, our facility ensures efficient production. Our 18,000 SF production facility features a 3-20 ton bridge crane with a 27' ft. hook height, enabling us to handle substantial projects.

Concrete products are precast at strengths of 4000 - 9000 PSI, as per your specifications. The PCS control platform integrates process supervision, production reporting, inventory tracking, recipe management, and plant maintenance, all within one reliable control system.

The PCS standard functions and record-keeping include:

• 1,000 recipes for flexible production of various concrete mixes including SCC (self-compacting concrete)
• Sand-water correction for all sand and aggregate sorts with HYDROTESTER moisture metering probe
• Manual and automatic free-fall correction for all components, with monitoring of batching tolerance and time
• Lifetime storage of concrete production statistics
• Material consumption statistics for all batched materials, even in manual mode
• Inventory administration with silo contents calculation and graphic display on the monitor
• Scheduled maintenance reminder software module
• Diagnostic test module for easy troubleshooting
• Web-based technology for online support

Precast Concrete Stairs and Staircases: Safe, Attractive, and Economical

Our extensive experience with a vast array of custom precast concrete products enables us to manufacture precast stairs that create safe and attractive entrances for any building. We are committed to building concrete steps to the highest standards, exceeding PCI quality requirements and project specifications.

Precast stairs provide a high-strength concrete solution for contractors looking for a more economical approach within budget and ready to use. Precast concrete steps allow for faster installation while ensuring rise and run accuracy using customizable prefabricated steel forms. Closed risers ensure a safe pedestrian environment.

Precast Concrete Stairs vs. Steps

While precast concrete stairs and steps are related, they cater to different project needs:

• Precast Concrete Stairs are designed for multi-level access and larger-scale applications like commercial buildings, parking structures, or industrial facilities. These systems often include connected steps, landings, and additional components such as railings for enhanced safety.
• Precast Concrete Steps are standalone units ideal for single-level entry points or small-scale installations. Commonly used for residential homes, decks, and small commercial projects, they are pre-assembled for fast, easy installation.

If your project requires a simpler solution for residential ground-level access, check out our Precast Concrete Steps page for more details on durable, customizable options.

Applications

Once installed, precast stairs provide a durable and long-lasting solution for a wide range of settings, from office buildings to residential living. They are often used in commercial and industrial environments and can be integrated with other precast concrete products like wall panels or beams for a complete structural solution.

Types of Precast Concrete Stairs We Offer

We use our own molds to produce customizable precast stairs to address the varying needs of contractors on projects. Supported with detailed and engineered shop drawings, our designs speed up the installation process. Engineered options include:

• Embeds: Cast into the flight of stairs or shipped separately.
• Landings: Integrated or shipped separately, engineered to adjust to the angle of any flight of stairs.
• Treads and Risers: Customizable to meet the dimensional requirements of each space. Our unique architectural precast concrete treads are manufactured in various finishes and textures.

Why Choose Leesburg Concrete for Custom Commercial Concrete Stairs, Staircases, & Step Treads?

For your custom precast commercial staircase needs, trust Leesburg Concrete. We combine aesthetics, functionality, and safety with our top-tier precast stair solutions. Contact us for tailor-made solutions that enhance the aesthetics and practicality of your commercial space.

• Quality Controlled Manufacturing: Superior quality, durable, and aesthetically appealing designs.
• Custom Dimensions: Tailored to meet specific project requirements.
• Industry-Leading Technology: Advanced step manufacturing technology.
• Commitment to Excellence: Unwavering dedication to enhancing your project with superior products and services.
• Extensive Industry Expertise: Over 40 years of delivering reliable and innovative solutions.
• Certified Quality Assurance: PCI Certification ensures top-tier standards in all products.

Contact us today for more information or a free estimate for your custom commercial staircase and precast concrete stair needs.